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Yield improvement - メーカー・企業と製品の一覧

Yield improvementの製品一覧

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Improving yield with induction heating (IH)

Improving yield with induction heating (IH)

We solve various challenges in the heat treatment process with high-frequency induction heating.

Induction heating (IH) is a non-contact heating method that directly generates heat without using flames to heat conductive materials such as metals and carbon. **Benefits of Induction Heating** - **Improvement of Cycle Time/Takt Time** The output of induction heating is consumed directly on the workpiece as self-generated heat, allowing for rapid temperature rise. - **Improvement of Yield and Ensuring Reproducibility** Due to electrical control of the heating, the reproducibility of the heating process is enhanced. With high responsiveness, fine temperature control is also possible, making it useful even for heating processes that require precise temperatures, such as aluminum brazing. - **Improvement of Workpiece Quality** The shape of the heating coil allows for control over the heating area. Additionally, rapid heating reduces heat conduction to areas that do not require heating, which is expected to improve quality. - **SDGs/Decarbonization** By directly transmitting energy to the object being heated, thermal losses are minimized. Efficiency can reach up to 90-95%, significantly reducing energy consumption and carbon emissions in the manufacturing process.

  • Heating device

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Cleaning the transport rolls is the first step to improving yield!

Cleaning the transport rolls is the first step to improving yield!

In the wet coating process of the roll-to-roll process, an important aspect is the cleaning of transport rolls such as guide rolls and nip rolls.

Are workers always at risk while using alcohol wipes? The cleaning levels vary significantly among workers. Are you working in such a wasteful and dangerous environment? Our company has developed a device that dramatically improves safety and work efficiency. It enhances yield, ensures worker safety, and improves workability, achieving three benefits with one solution. Since the beginning of this year, we have received numerous inquiries, and many companies have adopted our device. We have also received feedback that yield has improved dramatically. If you are interested, we can show you actual photos of the device. Please feel free to contact us. <Converting Technology Areas> Coating technology (wet coating, dry coating [vacuum deposition, sputtering, etc.]) Laminating technology, adhesive processing technology, printing technology, finishing processes (slitting, cutting, die-cutting, bag-making), Surface decoration, surface treatment technology, coating liquid manufacturing and dispersion technology, film formation technology, web handling technology, and other related technologies. <Specialized Industries> Electrical and electronic fields, packaging (food and non-food), medical and pharmaceutical fields. <Specialized Products> Polarizing plates, release films, peeling films, copper foil.

  • Other cleaning tools
  • Composite Materials
  • Machinery and equipment installation/dismantling/relocation

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Cleaning the coating roller is the first step to improving yield!

Cleaning the coating roller is the first step to improving yield!

An important aspect of the wet coating process is the cleaning of the coating roll.

Are workers always at risk while using alcohol wipes? Are they pressing adhesive rolls while risking hand entrapment? Do they cut the film every time during roll cleaning? After cleaning, do they tape the film back together? Are you working in such a wasteful and dangerous manner? We have developed a device that significantly improves safety and work efficiency. It enhances yield, ensures worker safety, and improves workability—all in one go. Since the beginning of this year, we have received numerous inquiries, and many companies have adopted it. We have also received feedback that yield has dramatically improved. If you are interested, we can show you actual photos of the device. Please feel free to contact us. <Technical Areas of Converting> Coating technology (wet coating, dry coating [vacuum deposition, sputtering, etc.]), laminating technology, adhesive processing technology, printing technology, finishing processes (slitting, cutting, die-cutting, bag-making), surface decoration, surface treatment technology, coating liquid manufacturing and dispersion technology, film formation technology, web handling technology, and other related technologies.

  • Processing Contract
  • Resin processing machine
  • Industrial Vacuum Cleaners

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Yield improvement! Surface treatment custom-made 'Pearl finish chrome plating'

Yield improvement! Surface treatment custom-made 'Pearl finish chrome plating'

Custom-made available! For extrusion lamination, we create surface shapes according to customer requests. We also have a proven track record in slip prevention applications for other conveyor rolls!

Our company offers a variety of matte finishes through shot blasting before and after plating. By applying a matte chrome plating, we provide release and slip properties for sheets and films. Additionally, we can customize the haze settings for sheets and films. We can suggest suitable options from hundreds of types of matte surfaces. 【Features】 - Provides release and slip properties for sheets and films - Customizable haze settings for sheets and films - Custom-made matte shapes available - Suggestions from hundreds of types of matte surfaces - Proposals can be made if you provide target samples *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Plating Equipment

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Yield improvement! [Heat pipe type non-powder (NP) cooling roll]

Yield improvement! [Heat pipe type non-powder (NP) cooling roll]

For extrusion lamination. Completely powder-free specification, reducing losses during startup!

This product is a heat pipe non-powder (NP) cooling roll for extrusion lamination. It features a completely powderless design and has a uniform surface temperature compared to spiral cooling rolls. It prevents condensation both during operation and when stopped, reducing time and material loss during startup. *The cooling heat pipe roll is a product developed in partnership with Sasakura Co., Ltd. 【Features】 ■ Completely powderless design ■ Uniform surface temperature ■ Condensation prevention (during operation and when stopped) ■ Reduction of startup loss (time and materials) ■ High cooling capacity *For more details, please refer to the PDF document or feel free to contact us.

  • Plating Equipment
  • Other machine elements
  • roller

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